 |
| Quantity: | |
|---|---|
The Yarn Dividing Machine is an essential automated solution for preparing warps in textile production. It efficiently and accurately separates individual yarns from a sheet of parallel ends, dramatically speeding up the beaming and leasing process while ensuring flawless order and reducing manual labor.
▎Product Advantage
1. Unmatched Efficiency in Warp Preparation
This machine revolutionizes the time-consuming manual task of dividing yarns. By automating the separation process, it can process hundreds or thousands of ends in a fraction of the time required by manual labor. This leads to a dramatic increase in overall warping line efficiency and significantly reduces beam preparation time, allowing your weaving or warp knitting department to operate at full capacity with minimal downtime.
2. Precision Engineering for Flawless Yarn Separation
Equipped with precise guide combs, tensioners, and a smooth feeding mechanism, our Yarn Dividing Machine ensures each yarn is separated cleanly and maintains its correct position in the lease. This precision is crucial for preventing cross-overs and entanglements, which directly translates to a reduction in warp stop motions during weaving and ensures the production of high-quality, defect-free fabrics.
3. Versatile and Adaptive Design
Engineered to handle a wide variety of materials, the machine is compatible with different yarn types—from fine cotton and polyester to technical fibers-and accommodates various yarn counts and sheet widths. Its adjustable settings make it a versatile tool for diverse textile applications, easily integrating into existing warping lines for weaving, knitting, or technical fabric production.
4. Robust Construction for Reliable Operation
Built with durable, industrial-grade components, this machine is designed for continuous, reliable performance in a mill environment. Its low-maintenance design ensures long service life and consistent operation, providing a high return on investment by boosting productivity, reducing labor costs, and minimizing errors in the critical warping stage.
▎Technical Parameters
| No. | Specification | Number |
| 1 | Machine name | Yarn thread winding machine |
| 2 | Speed | Adjustable, up to 1200meters/min |
| 3 | Motor control | Yes |
| 4 | Customized | Yes |
| 5 | Grooved drum size | 4/6/8/10 inch |
| 6 | Auto yarn break stop | With |
| 7 | Yarn or thread type | Cotton, polyester, flax, wool, silk etc |
| 8 | Traveling blower for cleaning system | Optional |
| 9 | Air splicer | Optional |
| 10 | Heads number | 1-96 (12 heads per section) |
▎Product Uses
Pre-Weaving Warp Preparation: Essential for quickly and accurately dividing yarn sheets after sizing or directly from the creel, inserting lease strings, and preparing the warp beam for efficient and trouble-free weaving on looms.
Warp Knitting Preparation: Crucial for preparing the precisely ordered and tensioned yarn sheets required for warp knitting machines, ensuring perfect feed into the guide bars for the production of consistent knitted fabrics.
Technical Textile and Narrow Fabric Production: Highly valuable for handling high-density warps used in technical textiles, ribbons, and labels, where precise yarn placement is critical for product integrity and performance.
Sample Development and Small Batch Production: Ideal for R&D departments and mills producing smaller batches, as it allows for rapid warp setup and changeover without the extensive manual labor typically involved.
▎Product Operate Guide
Operating the Yarn Dividing Machine is straightforward. First, mount or position the machine in line with your warping creel or beam. Feed the sheet of parallel yarns through the machine's entry guide. Activate the automated or semi-automatic cycle to separate the yarns according to the pre-set pattern or lease. The yarns are then neatly divided and ready for lease insertion or direct beaming. For detailed setup, threading diagrams, and maintenance procedures, please download our comprehensive Yarn Dividing Machine Operation Manual PDF.
▎Product Video
▎FAQ
Q: What types of yarn can this machine handle?
A: Our Yarn Dividing Machine is designed to be highly versatile and can effectively process a wide range of yarns, including natural fibers (cotton, wool), synthetic filaments (polyester, nylon), and blended yarns of various counts.
Q: How much time does it save compared to manual dividing?
A: It saves a substantial amount of time, often reducing the dividing and leasing process by 70% or more, depending on warp density and width. This dramatically accelerates the entire warping cycle.
Q: Is it difficult to integrate into our existing warping line?
A: No, it is designed for easy integration. The machine can be configured as a standalone unit or mounted onto existing frames. Our technical team can provide guidance for seamless implementation into your specific setup.
Q: What kind of maintenance does it require?
A: Maintenance is minimal. It primarily involves regular cleaning to remove lint and occasional inspection and lubrication of moving parts as outlined in the provided manual to ensure smooth, long-term operation.
Q: Can it be customized for specific warp densities or patterns?
A: Yes, we offer customizable options for guide comb specifications and separation patterns to meet the unique requirements of different fabrics, such as high-density technical textiles or complex multi-color warps. Please inquire for details.
