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The PTR 300 LATEX WARPING Machine is a high-performance, automated solution designed for the precise and efficient latex coating of elastic and non-elastic yarns. It ensures uniform adhesive application, superior tension control, and consistent production of high-quality warp beams for advanced textile manufacturing.
▎Product Advantage
1. High-Efficiency, Automated Latex Application
The PTR 300 is engineered for maximum throughput with its fully automated latex dipping and drying system. It features a high-speed creel and precision guide mechanisms that process multiple yarn ends simultaneously, significantly reducing processing time compared to manual methods. This automation is critical for high-volume latex coating production, enabling manufacturers to meet demanding schedules and scale their operations efficiently.
2. Precision Coating for Unmatched Consistency and Quality
At the heart of the machine is a precision-controlled latex application system. It ensures every yarn strand receives an even, controlled coat of adhesive, eliminating weak spots or uneven thickness. This results in warp beams with superior cohesion and performance, which is essential for producing high-strength elastic webbing and consistent technical textiles where product integrity cannot be compromised.
3. Advanced Tension Control and Drying Technology
The machine incorporates an intelligent, multi-zone tension control system that maintains optimal yarn stretch throughout the entire warping process. Combined with a regulated, efficient drying tunnel, it guarantees that the latex is cured perfectly without damaging the yarn's elasticity or properties. This technology is vital for precise tension management in elastic warping and ensures the final product retains its required flexibility and strength.
4. Robust, Low-Maintenance Design for Continuous Operation
Built with industrial-grade, corrosion-resistant components, the PTR 300 is designed for durability in challenging environments. Its streamlined design minimizes moving parts prone to adhesive buildup, ensuring reliable, long-term operation with minimal downtime for cleaning and maintenance. This makes it a cost-effective and reliable industrial asset that delivers a high return on investment through sustained productivity.
▎Technical Parameters
| Power | 1.5KW |
| Core Components | Motor |
| Type | Warping machine |
| Application | Yarn warping |
| Dimension (L*W*H) | 2050*1500*2050mm |
| Weight | 750KGS |
| After-sales Service Provided | Video technical support, Online support, Free spare parts, Field installation, commissioning and training, Field maintenance and repair service. |
| Warranty | 1 Year |
| Key Selling Points | Easy to Operate |
| Creel ends | 60/72/84 ends |
| Function | Elastic yarns warping |
| Motor | 2HP |
| Max Beam Diameter | 500mm |
| Max Beam Length | 300mm |
| Beam Size | 355x255mm/400×255mm |
| Production Capacity | 400m/min |
▎Product Uses
Elastic Webbing and Tape Production: Essential for preparing latex-coated warp beams used in the manufacturing of elastic straps for underwear, sportswear, medical braces, and adjustable fittings, where consistent adhesion and stretch recovery are critical.
Technical and Industrial Textiles: Ideal for processing yarns used in technical fabrics that require latex bonding for added strength, water resistance, or specific functional properties, such as those used in automotive interiors or industrial filters.
Narrow Fabric and Label Manufacturing: Perfect for warping yarns that will be woven into reinforced labels, durable tags, or specialty narrow fabrics where the latex coating provides fray resistance and structural integrity.
Composite Material Preforms: Used in the production of preforms for composite materials, where latex acts as a binder to hold yarns in a specific arrangement before resin infusion, common in aerospace or sporting goods components.
▎Product Operate Guide
Operating the PTR 300 is streamlined for user efficiency. Begin by loading the yarn cones onto the creel and threading the ends through the designated tension guides and the latex bath. Power on the system and use the central control panel to set parameters such as processing speed, latex bath level, and drying temperature. Initiate the automated sequence; the machine will coat, dry, and wind the yarns onto the beam continuously. For complete setup, threading diagrams, and maintenance schedules, download the PTR 300 Full Operation Manual PDF.
▎Product Video
▎FAQ
Q: What types of adhesives/latex can the PTR 300 process?
A: The PTR 300 is primarily designed for aqueous-based latex compounds commonly used in textile processing. Its system can be configured to handle various viscosities. Please consult our technical team regarding compatibility with specific adhesive formulas.
Q: What is the maximum number of ends (yarns) and beam width it can handle?
A: The standard PTR 300 model is designed for high-end-count production. The exact maximum ends and beam width (e.g., up to 300mm) depend on the yarn diameter. Please refer to the technical specifications sheet or contact us for configuration details based on your raw material.
Q: How does the machine ensure uniform drying without damaging elastic yarns?
A: It features a multi-zone, temperature-controlled drying tunnel with adjustable airflow. This allows for a gentle yet thorough curing process that sets the latex without applying excessive heat that could degrade the yarn's elasticity or tensile strength.
Q: Is training provided for operation and maintenance?
A: Yes. We provide comprehensive on-site training for your operators and technicians, covering machine operation, routine maintenance, cleaning procedures, and basic troubleshooting to ensure optimal performance from day one.
Q: How do I request a quote or discuss a custom configuration?
A: Please contact our sales engineering team via our website. Provide details about your yarn type, desired beam specifications, and target production capacity so we can prepare an accurate quotation and discuss any necessary customizations.
