POC 1-64A

Introducing the POC 1/64A, the ultimate single-head, ultra-high-density braiding machine engineered specifically for premium wire & cable shielding. With an unparalleled 64-carrier configuration, it delivers exceptional EMI/RFI protection and mechanical reinforcement for critical data, power, and specialty cables at remarkable speeds.

▎Product Advantage

1. Unmatched Shielding Density with 64 Carriers

The POC 1/64A's industry-leading 64-spindle design provides superior coverage and density for cable braids. This results in significantly higher shielding effectiveness (often exceeding 90% coverage), offering best-in-class protection against electromagnetic interference (EMI) for sensitive high-frequency data cables and precision coaxial cables, ensuring signal integrity in demanding applications.

2. Precision Engineered for Consistency & Speed

Engineered with a high-stability frame and precision gear system, this machine maintains flawless, consistent tension across all 64 carriers at optimal production speeds. This eliminates weak spots and ensures uniform braid geometry, which is critical for meeting stringent industry standards for high-speed cable shielding and producing reliable, batch-to-batch consistent results for automotive or aerospace wiring harnesses.

3. Advanced Control for Complex Configurations

An intuitive industrial PLC and touchscreen interface provides complete command over complex braiding patterns and parameters. Operators can easily program and store settings for different cable diameters and shield specifications, enabling quick changeovers and efficient production of custom specialty cable braids, from delicate medical leads to robust industrial cables.

4. Optimized Durability for Demanding Production

Built for 24/7 operation, the POC 1/64A features heavy-duty construction and wear-resistant components. Its robust design ensures long-term reliability and minimal maintenance downtime, making it a cost-effective high-density braiding solution that delivers a superior return on investment by maximizing uptime and productivity in high-volume cable manufacturing environments.

▎Technical Parameters

▎Product Uses

High-Speed Data & Telecommunications Cables: Essential for producing superior braided shields for Cat6/7/8 Ethernet cables, high-speed data transmission cables, and precision coaxial cables, where maximum EMI shielding is required to prevent signal loss and crosstalk.

Automotive & Aerospace Wiring Harnesses: Ideal for applying robust, durable braided shielding and mechanical protection to wiring harnesses in vehicles and aircraft, safeguarding sensitive electronics from interference and physical abrasion in challenging environments.

Medical & Industrial Specialty Cables: Perfect for manufacturing shielded cables for medical imaging equipment, robotics, and industrial automation. The high-density braid provides excellent flexibility, EMI protection, and longevity for cables in dynamic or critical applications.

Power & Control Cables: Excellently suited for braiding grounding shields, drain wires, and protective outer sleeves on medium-voltage control cables and portable power cables, enhancing safety, durability, and performance.

▎Product Operate Guide

Operating the POC 1/64A is streamlined for efficiency. Power on the machine and access the clear touchscreen control panel. Load all 64 bobbins onto the spindles, thread the carriers following the guided path, and select your pre-programmed recipe for the desired cable shield specification. Initiate the cycle to begin high-speed, high-density braiding. For complete setup, safety, and maintenance instructions, download the POC 1/64A Operator Manual PDF.

▎Product Video

▎FAQ

Q: Why is 64-carrier density so important for cable braiding?

A: Higher carrier count directly translates to greater braid coverage and density. For cable shielding, this means superior protection against electromagnetic interference (EMI/RFI), enhanced mechanical strength, and better flexibility, which are critical for high-performance data, automotive, and aerospace cables.

Q: What types of wire/strand can this machine braid with?

A: It is designed to handle a wide range of materials commonly used in cable shielding, including tinned copper, bare copper, aluminum, and various alloy wires, typically in fine to medium gauges suited for high-density braiding.

Q: Is this machine suitable for a medium-sized cable manufacturer?

A: Absolutely. While it is a high-performance machine, its single-head design offers a manageable entry point into ultra-high-density braiding. It is perfect for manufacturers specializing in premium, high-value cables where superior shielding is a key selling point and competitive advantage.

Q: What is the typical production speed and what factors affect it?

A: The machine operates at optimized high speeds. The actual production line speed (meters per minute) will depend on the cable core diameter, wire gauge, pick count (PPI), and the specific material being used. Our technical team can provide guidance based on your parameters.

Q: How do I get a quote or application-specific technical data?

A: Please contact our sales engineering team via our website. Provide details such as your target cable type, core diameter, desired braid material, and coverage requirements for a customized quotation and technical consultation.