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The PTC 300 Precision Warping Machine is engineered for high-efficiency, flawless preparation of warp beams. It delivers superior yarn alignment, consistent tension control, and reliable operation, forming the essential foundation for high-quality weaving, knitting, and braiding production.
▎Product Advantage
1. Precision Tension Control for Flawless Warp Beams
The PTC 300 features an advanced electronic tension control system that ensures uniform yarn tension across every single end. This eliminates weak spots and variations in the warp sheet, which is fundamental for preventing defects in the final fabric. Consistent tension is critical for producing high-quality weaving warps and is especially vital for processing delicate or technical yarns.
2. High-Speed Efficiency with Automated Operation
Designed for productivity, the PTC 300 operates at optimized high speeds with automated functions for creeling, threading, and beam doffing. This significantly reduces warp preparation time compared to manual or semi-automatic methods, boosting overall production line throughput. Its efficiency makes it a cornerstone for high-volume textile manufacturing, allowing you to prepare beams faster and meet tighter deadlines.
3. User-Friendly Interface and Simplified Workflow
Operation is centered around an intuitive touchscreen control panel. This system allows for easy programming of warp length, width, density, and tension profiles. Automated diagnostics and guided setup procedures minimize operator error and reduce training time, making precision warping accessible and ensuring a smooth, efficient workflow from setup to finished beam.
4. Robust Construction for Reliable, Continuous Performance
Built with a heavy-duty frame and high-precision components, the PTC 300 is made for durability in industrial environments. Its stable design minimizes vibration, ensuring accurate yarn placement and long-term mechanical reliability. This focus on rugged construction translates to minimal downtime and a low total cost of ownership, protecting your investment over years of service.
▎Technical Parameters
| Name | Parameter | Name | Parameter |
| Diameter of tray caput Φ400mm | 1-320 | Machine for weigh | 270kg |
| Output | <330m/min | Creel for weight | 230kg |
| Tray caput specification | 8inch, 10inch, 12inch | Main frame shap | 850mm×1460mm×1000mm |
| Creel for spindle | 144, 168, 196 SPINDLE | Creel for shape | 4920mm×1900mm×2080mm |
▎Product Uses
Weaving Preparation for Fabrics and Tapes: Essential for preparing precise warp beams for shuttle and shuttleless looms, ensuring the production of high-quality fabrics, narrow tapes, and technical textiles without starting marks or tension-related defects.
Warp Knitting and Raschel Lace Production: Provides perfectly aligned and tensioned warp beams for warp knitting machines, which is a critical requirement for producing consistent knitted fabrics, laces, and nets.
Pre-Braiding and Rope Making: Used to assemble multiple yarn ends into a perfectly parallel sheet on a beam, which is then fed into braiding or rope-making machines to create uniform, high-strength cords and ropes.
Technical Fiber and Composite Preform Layup: Ideal for handling technical fibers like glass, aramid, or carbon to create precise warp beams used as preforms in composite material manufacturing for aerospace and automotive industries.
▎Product Operate Guide
Operating the PTC 300 is straightforward. Begin by loading yarn packages onto the creel. Thread the yarn ends through the tension guides and the leasing reed according to the on-screen diagram. Mount an empty beam onto the spindle. Using the control panel, input the required warp length, width, and ends density. Initiate the automatic warping cycle. The machine will wind the yarns onto the beam with consistent tension and alignment. For complete details, download the PTC 300 Operation Manual PDF.
▎Product Video
▎FAQ
Q: What is the maximum beam width and flange diameter the PTC 300 can handle?
A: The PTC 300 is designed for industrial-scale beams. Typical maximum working widths can be up to 300mm or more, with flange diameters to suit standard looms. Please consult the technical specifications for exact dimensions compatible with your downstream equipment.
Q: Can it handle elastic (spandex) or other delicate yarns?
A: Yes, its precise electronic tension control and gentle guiding systems are specifically designed to process elastic yarns, fine filaments, and other delicate materials without over-stretching or damaging them.
Q: How does the machine ensure perfect yarn alignment and leasing?
A: It uses a precision leasing reed and may include optional automatic lease-in/lease-out functions. This creates clear cross-sections (leases) in the warp sheet, which is crucial for error-free threading into the loom's heddles and reed later in the process.
Q: What kind of maintenance is required?
A: Maintenance is primarily preventive and includes regular cleaning of guides and sensors, lubrication of moving parts as per the schedule, and periodic checks of tension sensors and brakes. The manual provides a clear maintenance checklist.
Q: How do I get technical support or request a spare part?
A: We provide comprehensive after-sales support. You can contact our technical service team directly via email or phone. For efficient service, please have your machine serial number ready when requesting spare parts or troubleshooting assistance.
